The following will document the conversion/creation of this cabinet.

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PROGRESS GRAPH

   

And so we come to cottage arcade X2.  The proud owner of the Cabin cocktail cab has requested a second one for his basement!   Too cool!  So now I just have to remember how I made the first one and see if I can do it again!

 

 
       
  Ordered parts from Ultimarc today.  Am going to try out their coin door and mounting plate this time, as opposed to using a second hand one, and making a plate from scratch (gee I'm getting lazy!). Also ordered the gold t-molding for the trim from t-molding.com

Update: 3 business days to get both shipments to Canada!  Whooo speed!

 
       
  I also started getting together the parts for the computer system.  I think the original was an AMD Athlon 2500+ with built-in video and 256meg of ram.  This time I am putting in an AMD 3200+, 120 gig drive, a dedicated nVidia video card and half a gig of ram.  

 

 
       
  Picked up the wood today.  I'm making this out of birch furniture-grade plywood, which is more expensive than the maple I used before, but I'm thinking this might give me a more interesting texture to the wood panels, at least those that aren't covered by plexiglass!  Here is the way I cut up the 4X8' sheets.  I'm doing this from a model, so hopefully everything fits when I put it together.  The control panel will be constructed from the scrap pieces (marked with an X). 

 
       
  It should be noted that if you were doing this, and wanted the cabinet to be "woodgrain" you would probably want the cuts a different way, since this way the grain runs horizontal, not vertical.  However, I am going for a texture here, so it's the way I wanted it.  Here are the pieces set together, now I just need to start shaping it so it will look like a cabinet!

 
       
  Here are the first rough shaping cuts.  Seems to look right, and it matches the measurements, so I will clamp the two sides together and sand out the small bumps in the cuts and make them both identical.  I will then move on to shaping the top.  Good progress for one day!

 
       
  Here I countersink the barrel lock for the back panel, and you can see how the computer can slide in and out.  I've removed the panels and front face from the comp case so that it is just a metal frame.

 
       
  Here you can see the back access door attached.  I've started sealing the edges of the wood with a high-quality primer.  It keeps the veneer from splintering when I'm sanding, and will protect the metal brackets from rust.  Biscuits, brackets, screws and glue make this one solid piece of furniture!  Now on to the top so I can get to the router-ing stage (the messiest part of the job). 

 
       
  Here is the top and the plexi cut to size.  It's hard to tell, but I used a roundover bit on the router when I did the top plexi, and it game me a super-smooth rounded edge for the top.  I'll polish it with some 2000 grit sandpaper when the blue protective coating comes off to give it that mirror finish.  m

 
       
  Here is the top and the coin door installed.  I don't have much room inside the unit for everything, so the coin door mechs will be for show only.

 
     
  I'd 'dry fitting' the monitor here.  The 20' monitor has enough room, but it will be tricky welding a frame on this one since it has a cluster of controls. 

 
       
  I did the routing for the t-molding (I have a router that is set up do do nothing BUT t-molding), before I realized I still had to smooth out the curve on the 'legs'.  In fact I didn't think of it until I looked at this picture.  I'll draw a new curve, route and sand it, then re-prime. 

 
       
  The two new suspension brackets are done, now I just need to build the support in the cabinet to hang this from.  The bulk steel has been cut, drilled and doubled up before welding.  This rig is going to be bullet proof when installed.  Tomorrow I think I'll get started on the control panel itself, which is the one big job left to do (along with a million little jobs!)

 
       
  Here are the heat vents.  You can also see the monitor suspended in place.  Also started construction of the control panel.

 
       
  Setting up the control panel, let's make sure it's perfectly level!

 
   

 

   
  Here is the layout for the controls.  This is pretty much my standard setup now.  Two 8 way sticks with 6 buttons, one Wico 4-way with left and right hand fire button, trackball, spinner off to the right (away from the trackball).  Left and right mouse buttons, coin button, pause button, P1/P2 buttons and two sets of pinmame buttons.  Oh yeah, and a plunger button on the front.  One thing I don't do is offset the trackball or 4-way joystick.  That keeps people from wrecking your trackball playing Golden Tee. 

Notice the almost-impossible-to-get brand spankin new Oscar Vortex spinner!  Last of my secret stash!

 
   

 

   
  I make sure the controls are marked all square to each other.

 
       
  The drill press makes nice clean work of the panel blank. 

 
       
  I don't know if I've gone on about this tool enough, but trust me it's a lifesaver.  The DeWalt biscuit joiner hollows out groves in your wood, and then you insert compressed hardwood wafers.  When used with carpenters glue, they expand in the slots, making a rock solid connection.  If you interlock your biscuits correctly, they will get strength from each other.  I've used it on almost every control panel I have made, and I've never had one fail yet.

 
       
  Oooh!  I couldn't be more pleased with the way this top turned out!  The rounded edges give it a very professional feel!  The control panel is bolted to the frame, and I picked up the sheet of plexi for that, as well as another piano hinge for the top.

 
       
  Well, may not look like much of a change, but the top is attached, the bezel indentation is routed, the plexi is cut for the control panel, the trackball plate has been recessed flush, and the pinball buttons are drilled.  Tomorrow I will use the router on the underside of the panel to bring up the level of the joysticks.  There's still a long way to go!

 
       
  Paint is done, t-molding is on, controls are mostly installed (if not wired), and I'm starting on the custom clips for the plexi top.  Tomorrow I'll work on securing the control panel, making the top lockdowns, and wiring.  Good progress this weekend!

 
       
  I got the computer up and running.  Control panel runs nicely, everything seems to be going along smoothly (knock on wood!)

 
       
  The 'disco' light will sit in behind the control panel.  Here I mark it out so that I can route a nice channel for it, and set it behind some plexiglass.

 
       
       
       

© 2006 MMP. All Rights Reserved. No duplication without permission

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